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Why Is My Solar Generation Low? 10 Common Causes

A systematic checklist to find out whether the problem is dirt, shade, a settings issue, a failing inverter or a design fault.

11 Jul 20263 min readEcoHarbor Engineering DeskMaintenance & Performance
Solar illustration for article: Why Is My Solar Generation Low? 10 Common Causes

Owners usually notice a problem the month the bill comes. Before you blame the hardware, work through this checklist in order — most generation shortfalls are found in the first four items.

1. Dust, bird droppings and streaks

Compare a clean module with a soiled one after sunrise; the difference is often visible. Soiling typically accounts for 8–15% in Maharashtra. Cost to fix: one cleaning visit.

2. New shading that was not there before

Trees grow, neighbouring buildings appear, a water tank is installed, or a new water heater is placed on the terrace. Even partial shading of a few cells disproportionately reduces a whole string’s output.

3. Inverter derating and error codes

Check the inverter display or app for error history. Common causes: over-temperature derating due to blocked ventilation, grid voltage excursions, DC earth faults and firmware issues. Note the error codes before calling service.

4. Monitoring and connectivity faults

Often the system is generating fine but the app data is stale. Verify with the inverter display or the DISCOM meter’s export register before assuming hardware failure.

5. String imbalance or a failed string

One string producing zero while another works normally points to an open circuit — a loose MC4, a blown fuse or a module junction box failure. This requires a multimeter and a competent technician.

6. Blown DC/AC fuses and tripped protection devices

A properly designed system has fuses, surge protection and an RCCB. A tripped device looks exactly like an inverter fault from the outside.

7. Earthing and insulation degradation

Poor earthing raises the risk of inverter trips and of damage during lightning. Annual earthing resistance measurement is part of a real AMC.

8. Seasonal expectation error

December and July generation is genuinely 20–30% lower than March–April in Maharashtra. Compare year-on-year months, not consecutive months.

9. Oversized expectations from the proposal

Some proposals quote peak-summer generation as an annual average. Check the promised annual figure per kW against a realistic 1,400–1,550 kWh per kW per year for Maharashtra.

10. Design and installation faults

Undersized DC cables, long mismatched string runs, modules mounted flat without drainage gaps, or an inverter oversized relative to the array — these reduce yield permanently and are the hardest to fix later. This is why engineering before installation matters more than any component brand.

What to do next

Note the month-wise generation from the monitoring portal, record the inverter error log, photograph the array and shading, and have a technician perform a thermal scan and string current check. We offer a paid health audit with a written defect list — and an AMC takeover option if your original installer is unreachable.

EcoHarbor Engineering Desk
Solar engineer at EcoHarbor Solar
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Frequently asked questions

How much subsidy do I get on rooftop solar in Maharashtra?
Under PM Surya Ghar: Muft Bijli Yojana, residential consumers get ₹30,000 per kW up to 2 kW and ₹78,000 in total for 3 kW and above. The amount is credited directly to your bank account after installation and net-metering are completed.
How many units does a 3 kW solar system generate per month?
In Maharashtra a well-designed 3 kW rooftop system generates roughly 340–380 units per month across the year, higher in March–April and lower during the monsoon. That typically offsets most or all of a 2–3 BHK household’s consumption.
How long does installation take after I confirm?
Structural work and installation usually take 7–14 days for residential systems once material reaches your site. Net-metering approval and meter installation by MSEDCL typically add 3–6 weeks depending on the circle office workload.
Do you help with the PM Surya Ghar subsidy application?
Yes. We register your application on the national portal with your consumer number, follow up the feasibility approval with your DISCOM, submit the commissioning certificate and track the subsidy until it is credited to your bank account.
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